Materials trending for bridge construction
ROADS & HIGHWAYS

Materials trending for bridge construction

The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.


Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”


According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.


“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”


Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”


SHRIYAL SETHUMADHAVAN



The materials used in bridge construction have a direct correlation to the span configuration for superstructure and height and exposure conditions for substructure.Shashikant Limaye, Member Expert Committee, Pune Metro Project, says, “High-performance concrete with grade of M40 and above is now commonly used in the substructure for durability. In pre-stressed concrete superstructures, HPC with M55 grade is common. For reinforcing steel, corrosion-resistant steel (CRS) is gradually being introduced. For spans beyond 50 m, steel is a preferred material for the superstructure.”According to SV Desai, Executive Vice-President & Head - Heavy Civil Infrastructure IC, L&T Construction, an emerging trend is to use sustainable and environment-friendly materials for concrete production. “Post-concrete protection of the structure, reducing permeability of concrete and use of special finishing materials are recent norms,” he says. “Grounded granulated blast furnace slag (GGBS) and ultrafine fly-ash are used while designing the concrete mix.” These strengthen the structure while reducing the carbon footprint in concrete production. He adds that to protect these structures, special anti-carbonation coatings and corrosion inhibitors are used to improve strength, quality, durability and service life of a bridge, thereby reducing maintenance cost.“Steel bridges are effective,” says RVR Kishore, Project Director, Hindustan Construction Company. “The Bogibeel bridge required 80,000 tonne of steel and we have used 410 grade steel with copper bearing, which adds to the durability of steel. Similarly, in concrete, today we can go up to M60 grade. Also, given a choice, we would opt for OPC cement or add fly-ash or GGBS, but these are not easily available across the country. For Bogibeel Bridge, we used pure cement as there were no options of using other materials at the location.”Citing the use of “concrete, steel, fibre-reinforced polymers, stainless steel or a combinations of those materials,” Vivek Gautam, COO - Strategic Business Group – Core Infra, Tata Projects, says, “Reinforced or pre-stressed concrete is used for construction. Reinforcement in RCC provides ductility. Ductility reinforcement is provided mainly in earthquake-resistant construction. Composite materials are used for new bridges and rehabilitation purposes. Fibre-reinforced plastic is one such material; it is a polymer matrix reinforced with fibres, either glass or carbon. These materials are lightweight, durable, high strength and ductile in nature. New solutions to counter deterioration include reactive powder concrete (RPC), a form of high-performance concrete reinforced with steel fibres. This mix will help make slender columns for bridges of a longer span. Composite materials are used in the repair of bridge columns and any other supporting elements to improve ductility and seismic resistance. Epoxy-impregnated fiberglass is used to cover columns that are non-ductile in nature. This is an alternative to the steel jacket technique.”SHRIYAL SETHUMADHAVAN

Next Story
Infrastructure Energy

REC Transfers HVDC Project to Power Grid

REC Limited has successfully handed over the Special Purpose Vehicle (SPV) for a High-Voltage Direct Current (HVDC) transmission project to Power Grid Corporation of India Limited (PGCIL). This strategic move aligns with the nation's objectives to strengthen its power transmission network. Key Highlights: Project Overview: The HVDC project, under the inter-state transmission system (ISTS) initiative, is a critical component of India's push toward robust and efficient electricity transmission. It aims to handle bulk power transfer across long distances while ensuring minimal losses. Role of RE..

Next Story
Infrastructure Transport

NF Railway Collaborates with IIT Guwahati

The Northeast Frontier (NF) Railway has signed strategic Memorandums of Understanding (MoUs) with IIT Guwahati to foster technological advancements and improve railway operations in the region. This partnership focuses on innovative solutions to enhance safety, efficiency, and sustainability in rail infrastructure. Key Highlights: Purpose of MoUs: The collaboration aims to leverage IIT Guwahati's expertise in technology and research for implementing cutting-edge solutions across railway operations. Key areas of focus include: Automation and digitization in maintenance. Sustainability initiati..

Next Story
Infrastructure Transport

Danapur Division Modernization Plans Revealed

The Railway Board has unveiled ambitious plans for the expansion and modernization of the Danapur Division, a critical hub under the East Central Railway. The initiative focuses on infrastructure development, enhanced passenger amenities, and operational efficiency. Key Highlights: Scope of Modernization: The Railway Board's blueprint emphasizes: Upgrading existing infrastructure to accommodate more passenger and freight traffic. Improving station facilities, such as platforms, waiting areas, and connectivity. Introducing advanced signal systems for safer and smoother operations. Freig..

Hi There!

"Now get regular updates from CW Magazine on WhatsApp!

Join the CW WhatsApp channel for the latest news, industry events, expert insights, and project updates from the construction and infrastructure industry.

Click the link below to join"

+91 81086 03000